Steel pipe packing machine
Overview
The steel pipe packing equipment is designed according to different working evironment, so that the safety and efficiency of labor also the apperance of pipe package will be improved.
This machine bundls the round and square pipe automatically. Based on developed technology and advanced device, the quality and very consumption index indicate our equipment reach the advanced level. As it adopts double servo motors control system, the precision of our equipment is much better than others. Compared with the quality and price, our equipment is quite competitive.
Compare with fork type packing machine, this one use electromagnet stick to pipe layers to form bundles, some people believe it is more gently when the electromagnet contact pipes.
Ⅰ、Main parameter and specification:
1、Machine parameter
Itom |
Specification |
Parameter |
Remark |
Pipe OD range |
32-76 |
||
Pipe length |
5m-8m |
||
Running speed |
120m/min |
||
Weight of equipment |
11.5T |
||
Installed power |
50kw |
2、Purchased standard parts
Name |
Set |
Manufacturer |
Remark |
Servo motor for electromagnet walking(2.9Kw) |
1 |
Yaskawa |
planetary gear motor included |
Servo motor for electromagnet lifting(5.5Kw) |
1 |
Yaskawa |
Planetary gear motor included |
Gear motor for bundling roll walking (3.0Kw) |
1 |
Guomao |
|
Gear motor for pipe bundle walking(1.5Kw) |
6 |
Guomao |
|
Gear motor for lifting chain walking(2.2Kw) |
2 |
Guomao |
|
Cylinder for Electromagnet releasing pipe |
4 |
AirTAC |
|
Cylinder for facing pipe |
1 |
AirTAC |
|
Cylinder for forming bundle shape |
2 |
AirTAC |
|
Deep groove ball bearing |
4 |
Hawa |
|
insert bearing with square housing |
2 |
Hawa |
|
Tapered Roller Bearings |
4 |
Hawa |
|
Spherical roller bearing |
4 |
Hawa |
|
Electro Permanent Magnet-EPM |
2 |
Hawa |
3、Equipment working flow:
Pipe counter: According to the programm, steel pipes are fed one by one into grouping chain. When the pipe number achieve to the setting number, the counter stop feeding new pipes onto chain and facing device face pipe ends to make sure the pipes are in order.
Electromagnet is driven by servo motor and walk on the top of objective pipes——→Electromagnet fall on the programmed position, the pipes are pushed together one layer, electromagnet attract pipe layer——→The electromagnet was lifted up and release the pipe layer in the pipe bundle basket——→When pipes layers reach the programmed number, the formed bundle was sent to next station for strapping(bundle forming rolls and bundling rolls work at the same time to complete the job)
4、Pipe counter
Pipe counter device is made from welded section steel. Rotating fingers which is driven by hydraulic motor rotate an angle, then one pipe was pushed forward, and the counter take one counting.
Parts name |
Size and type |
Material |
Remark |
Square pipe |
200X100 |
Q345 |
|
Channels |
16# |
Q345 |
|
Hydraulic motor |
BM3-160 |
||
Insert bearing g with housing |
UCP314 |
||
Insert bearing with square housing |
UCFU316 |
||
Chain wheel |
24A |
Anti-scartch |
|
Steel plate |
Q5 |
||
Steel round bar |
45# |
||
Stepping motor |
2.2Kw |
||
Sensor |
Near |
Yifumen |
|
Anti-slipping block |
5、Facing device
Pipe ends facing device: when the pipe number reach programm number, this device will push the pipes to make sure the pipe ends are in order. The frame is made from welded steel. The push board is driven by cylinder, with the help of liner bearing and guide pillar to complete the job.
Name |
Size and type |
Material |
Remark |
Square pipe |
100X100 |
Q235 |
|
Cylinder |
QGS125X400B-MP4 |
||
Guide pillar |
Bearing steel |
||
Liner bearing |
|||
Steel plate |
Q235 |
||
Steel round bar |
45# |
6、Electromagnet lifting device
This device is made from steel, welded together. Electromagnet is driven by servo motor for walking and lifting. When the pipes number reach the programm number, the electromagnet will go to the top of pipes and attract pipes to the right position and release them. The number of pipe on each layer is controled by programm.
Name |
Size and type |
Material |
Remark |
Electromagnet |
HEPMSP-6526S |
||
Servo motor |
2.9KW |
Yaskawa |
|
Servo motor |
7.5KW |
Yaskawa |
|
Cylinder |
|||
Square pipe |
200X200 |
Q345 |
|
Steel plate |
Q345 |
||
Steel round bar |
45# |
||
Rack and pinion |
M5 |
45# |
|
linear slider |
55 |
7、Bundling device:
This device consists of driving roll, idle roll and pipe stopper board. According to the programm of different bundle, the number of pipe each lay are not all the same, the counter device make sure the number of pipe each layer and electromagnet attract one layer each time to the bundle forming basket to form a bundle.
Name |
Size and type |
Material |
Remark |
Square pipe |
200X100 |
Q235 |
|
Steel plate |
Q235 |
||
Steel round bar |
45# |
||
Gear motor |
3.0KW |
||
Chain wheel |
16B |
||
Cylinder |
QGS80X110B-MP2 |
||
Insert bearing with housing |
UCP211 |
||
Spherical roller bearing |
22207 |
8、Bundle transmission roll-rail device
This device is made from welded steel. It consist of driving roll, idle roll and open arm. When the bundles are formed, it was sent breadthwise to programmed position.
Name |
Size and type |
Material |
Remark |
Square pipe |
200X100 |
Q235 |
|
Steel plate |
Q235 |
||
Steel round bar |
45# |
||
Gear motor |
1.5KW |
||
Lifting cylinder |
SI-160B50-S-H-G |
9、Lifting chain device
After the strap is welded to tight the bundle, the pipe package will be lift up and sent to programmed position.
Name |
Size and type |
Material |
remark |
Square pipe |
200X100 |
Q235 |
|
Steel plate |
Q235 |
||
Steel round bar |
45# |
||
Planetary gear motor |
2.2KW |
||
Lifting cylincer |
|||
Chain wheel |
24A |
Anti-scratch |
Ⅲ.Electrical technical parameters and specification
1、Overview of electrical
This system adopts HIM and PLC which bring high efficient and less labor consumption. Siemens S7-1500 PLC with position control can provide high precision.
2、Electrical control system
Name |
Set |
Manufacturer |
Remark |
Servo motor |
4 |
Yaskawa |
|
Servo controller |
4 |
Yaskawa |
7 series |
PLC |
1 |
Siemens |
|
Low voltage circuit breaker |
1 |
Delixi |
|
Relay |
1 |
Schneider |
|
Low pressure contactor |
1 |
Delixi |
|
Variable-frequency Drive |
6 |
Weichuang |
3、Electro Permanent Magnet-EPM
Pipes attracted on the EPM
Parameter for single EPM(Electro Permanent Magnet)
a.Type:HEPMSP-5526S;b.Working voltage:DC160V;
c.Working current:36A;d.Rated suction:450kg(9 pipes with diameter 76mm and wallthickness 4mm);
e.Max distance for attraction:2.0mm;f.Strength for escaping from attraction:50kg(Weight of single pipe with sizeφ60X5mm);
g.Weight:Around 105kg;
3.Controller
a.Type:HEPC21-100A;b.Input Voltage:2AC380V;c.Output voltage:DC160V;
d.Max working current:100A;e.Magnet charging or discharging time:Around one second;f.Size:230X150X75mm;
g.Weight:Around 3.5kg
Remark: One controller remote two EPM
The operating board of controller
If you are interested in our machine, please contact us, amanda@machine-steel.com
http://www.starisemachine.com/